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柴油机电控燃油喷射系统开发与研究
本论文结合大连柴油机厂与无锡威孚公司联合开发的电控项目,开发了适 合大连柴油机厂CA498z 柴油机的电控分配泵,并在威孚公司和大连柴油机厂 进行了大量的燃油系统匹配实验、发动机台架实验以及电控泵与机械泵的对比 实验。 实验结果表明,所开发的电控分配泵完全可以满足发动机整个运转工况的 要求,并具有良好的抗干扰性。电控泵的可靠性在大量的匹配实验过程中也经 受住了考验。由于对燃油系统进行了优化匹配,电控分配泵泵端压力、嘴端压 力都较机械泵有较大幅度的提高,由于压力波动所造成的二次喷射现象也有较 大幅度的降低。 大量的发动机台架实验结果表明,装有电控泵的发动机在动力性上完全可 以满足CA498z 柴油机的设计要求,并在经济性和排放性性能方面较装有机械 泵的发动机有较大幅度的提高。 关键词:电控分配泵、燃油系统、控制系统、CA498z 柴油机 第一章 绪论·······································································································(1) 1.1 柴油机所面临的挑战和发展趋势···································································· (1) 1.2 柴油机电控技术的发展·················································································· (2) 1.2.1 柴油机电控系统发展概述·································································· (2) 1.2.2 我国柴油机电控技术的发展方向························································ (4) 1.3 本文主要研究内容························································································· (5) 第二章 电控燃油供给系统设计与匹配····························································(6) 2.1 机械式VE 泵工作原理·················································································· (6) 2.2 电控式VE 泵燃油系统的设计······································································· (8) 2.3 电控燃油系统机械部件的优化匹配······························································ (14) 2.3.1 油泵内部关键部件的优化匹配···························································· (14) 2.3.1.1 凸轮······························································································· (14) 2.3.1.2 出油阀···························································································· (17) 2.3.1.3 柱塞······························································································· (20) 2.3.2 其他外部部件的匹配············································································ (21) 2.3.2.1 油管的选择····················································································· (21) 2.3.2.2 油嘴的选择····················································································· (22) 2.3.3 燃油系统最终匹配方案········································································ (26) 第三章 电控系统的总体设计··········································································(27) 3.1 电控系统的总体结构··················································································· (27) 3.2 微处理器···································································································· (29) 3.3 电源电路···································································································· (30) 3.4 供油量控制································································································ (31) 3.5 供油提前角控制·························································································· (35) 3.6 停油控制···································································································· (37) 3.7 人机交互系统····························································································· (38) 3.8 抗干扰措施································································································ (40) 3.8.1 硬件抗干扰措施················································································ (40) 3.8.2 软件抗干扰措施···················································································· (41) 第四章 电控喷油系统与发动机的匹配实验···················································(42) 4.1 实验设备及仪器·························································································· (42) 4.1.1 实验设备及仪器················································································ (42) 4.1.2 实验所用发动机················································································ (44) 4.2 电控VE 泵与CA498z 发动机匹配实验························································ (45) 4.2.1 实验分区方案···················································································· (45) 4.2.2 供油量和提前角选区的方案······························································· (45) 4.2.3 电控燃油系统匹配结果······································································ (50) 第五章 电控发动机的性能实验与分析··························································(51) 5.1 电控发动机稳态性能分析············································································ (51) 5.2 怠速稳定性控制与分析··············································································· (53) 5.3 电控CA498z 柴油机瞬态性能实验······························································· (54) 5.4 发动机性能对比实验··················································································· (55) 5.4.1 动力性比较·························································································· (56) 5.4.2 经济性比较·························································································· (56) |
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