It may sound bizarre but it’s true. Going back to the earliest days of metalworking, circa 3500 years ago, some ‘bright spark’ established a process for fusing the surface of two elements to form a single unit and welding was born!
“Out of the spent and unconsidered earth the cities rise again.” Rudyard Kipling
Since those ancient times the demand for welding continues to grow thanks to the fact that it remains cost effective, reliable and safe. The global market for welding products reached nearly $19.3 billion in 2014 and is expected to grow to $25.1 billion by 2019, demonstrating a CAGR of 5.3%. Building and construction accounts for over 17% of the global market and the construction industry is anticipated to require an increasing amount of welding equipment as demand grows, especially with new construction and building projects in Asia Pacific and with demand from industries such as Automotive, Energy, Railways, and Mining.
One of the most recent innovative developments within the welding industry has been the introduction of Inverter Welders which use silicon based technology to bring significant advantages in terms of cost, performance and efficiency over conventional welders that use heavy transformers and rectifiers. The adoption of insulated gate bipolar transistor (IGBT) technology dramatically reduces the size of the transformers and the requirement for many of the magnetic components, making the Invertor Welders considerably lighter in weight and smaller in size and thus easier to carry around. Plus with a higher frequency of the output current, an inverter welder produces a smoother arc when welding and at the same time is more energy efficient since it consumes less electricity.
Perfectly suited for Inverter Welding Applications are the new ON Semiconductor NGTB25N120S 1200V/25A IGBTs which feature a robust and cost effective Trench construction, and provide superior performance in demanding switching applications, offering both low on state voltage and minimal switching loss. These IGBTs make it possible to build a switched-mode power supply capable of coping with the high loads of arc.
If the origins and practice of welding are so old that it ‘came out of the ark’, then it’s great to know that ON Semiconductor’s innovative IGBT technology can now help create the perfect arc!